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Scope notes for the scenarios page: these clarifications define how Pepipommes equipment is specified, installed, and supported across Malaysian apple processing facilities.

Clarifications on equipment scope and site conditions

Line capacity ratingsThroughput figures assume a single shift of eight hours with standard apple varieties. Higher-density fruit or multi-shift operation changes the effective output, so capacity is confirmed during the site survey rather than quoted as a fixed number.

Conveyor belt materialStainless steel mesh is the default for washing and drying stages. Polymer modular belts are offered for packing and inspection sections where quieter operation and easier cleaning matter more than heat resistance.

Optical sorter calibrationSorting thresholds for color, bruising, and size are set on-site using a sample batch from your current harvest. Recalibration is included before each new season, and the settings are stored per variety for quick switching.

Floor space and layoutEach line is drawn against your existing building plan before installation. Clearance for maintenance access, electrical cabinets, and washdown zones is part of the layout proposal, not an afterthought.

Integration with existing equipmentPepipommes lines connect to upstream washing tanks and downstream packing stations using standard transfer heights. Custom adapters are quoted separately if your current equipment uses non-standard dimensions.

Warranty and service termsWarranty covers mechanical and electrical components for twelve months from commissioning. Wear parts such as sorting belts and sensor lenses are excluded, and preventive maintenance visits are scheduled quarterly.

Why packers switch to Pepipommes lines

Built for the pace of a real packing floor

Manual sorting tables and generic conveyor suppliers leave gaps: inconsistent grading, slow changeovers, and belts that wear out under continuous load. Our equipment is engineered around the specific demands of corporate apple processing, not adapted from lighter duty machinery.
  • Laser grading that holds a standard Optical sorters check color, size, and surface defects at line speed, so every fruit meets the same spec shift after shift. No more relying on a supervisor's eye at the end of the day.
  • Conveyors rated for continuous operation Stainless steel frames and food-grade belts handle the weight of bulk apple flow without sagging or misalignment. Changeovers between product runs take minutes, not hours.
  • Service that understands processing lines Our team works with packing facilities across Malaysia, so we know the humidity, the cleaning cycles, and the shift patterns that affect equipment performance. Support is practical, not theoretical.
  • Integration with existing infrastructure Sorting modules and conveyors are designed to fit into current layouts, whether you are adding a single grading station or replacing a full line. Floor space and workflow stay intact.

Ready to map your sorting line?

Tell us about your current apple intake, belt speeds, and defect tolerance. We will outline which optical sorter and conveyor setup fits your floor plan before you commit to anything.

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Line Scenarios That Change How Apples Move

Every packing floor has its own rhythm. These are the situations where our sorting and conveyor setups earn their place, from the first intake hopper to the final packing station.

Peak Season Intake Surge

When harvest trucks arrive in waves, manual intake becomes the bottleneck. A dual-lane conveyor with variable speed control spreads the load, so fruit moves into the sorter at a steady rate instead of piling up at the infeed. Operators focus on quality checks rather than clearing jams.

Defect Removal Before Washing

Bruised or split apples that reach the washer waste water and chemicals. Placing an optical sorter right after the dump tank catches those rejects early, cutting wash load by roughly a fifth and keeping the line running cleaner. The rejected fruit goes to a side chute for separate handling.

Size Grading for Packing Contracts

Retailers demand tight size brackets, and manual grading tables cannot hold that consistency across a full shift. A camera-based grader sorts into six or eight size classes with repeatable accuracy, feeding each packing station its own lane. Rework drops because the fruit reaching the box already matches the spec.

Color Sorting for Premium Batches

Export orders often specify a minimum blush coverage. A color-sorting module reads each apple's surface and routes only the fruit that meets the threshold to the premium line. The rest continues to the standard line, so one facility can serve two markets from the same harvest.

Gentle Transfer Between Elevators

Apples bruise when they drop from one belt to the next. A soft-transfer section with a curved chute and cushioned impact zone keeps fruit speed low at the changeover point. Facilities that add this section report noticeably fewer pressure marks on the skin after a full season.

Night Shift Consistency

Manual sorting quality dips after hour six, but a sorter does not. Running the optical unit through the night shift keeps grading standards identical to the morning crew. Supervisors can pull a sample from any lane and find the same size and color distribution, shift after shift.

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