Sorting machinery only earns its place when it survives a full season of wet fruit, dust, and 20-hour shifts. Here is what separates our equipment from the alternatives on the market.
Our conveyor frames use welded stainless steel rather than bolted sections, so there are no joints to loosen under vibration. The drive rollers are sized for loads up to 40 tons per hour, which means the line keeps moving even when the harvest comes in faster than planned.
Laser scanners in our sorters check each apple for bruising, color streaks, and stem defects at a rate of 15 fruits per second per lane. The rejection system uses air jets timed to the millisecond, so good fruit never gets pushed off the belt by mistake.
Every belt surface is accessible from both sides, and the washdown ports are positioned where residue actually collects. A full sanitation cycle takes under 40 minutes, which fits into the break schedule between packing shifts without forcing overtime.
Our technicians keep spare drive belts and sensor modules in stock at the Klang warehouse, so most repairs are done within 48 hours. For facilities running multiple lines, we offer scheduled inspections that catch wear before it stops production.
We measure your floor space and ceiling height before proposing a line, then adjust the conveyor angles and sorting module positions to match. This avoids the costly rework that comes from buying a standard system that does not quite fit the building.
Your operators learn to calibrate the optical sensors, change sorting parameters for different apple varieties, and perform daily checks without waiting for an external engineer. This keeps the line running smoothly even during peak season when every hour counts.
Every packing plant has its own floor plan, throughput targets, and fruit varieties. We help you match the right conveyor and sorter configuration to the space you already have, not the other way around.
Older stainless steel lines can often take new optical sorting modules without a full rebuild. We assess belt width, drive power, and frame rigidity first, then add camera banks and ejector arrays that fit the current layout.
See the starter kitWhen your intake runs at several tons per hour, the sorter needs to keep pace with the dump tank and washer. We size the conveyor speed and sensor resolution so defects are caught early, before fruit reaches the packing cups.
Review the guided setupFacilities that switch between Gala, Fuji, and Granny Smith need quick recipe changes. Our sorters store per-variety color and size profiles, so operators can swap settings between batches without stopping the line.
Browse the equipment rangeNot every facility has a long straight run for a full sorting tunnel. We offer compact L-shaped and elevated configurations that use vertical space, keeping the floor clear for packing stations and palletizing.
Explore the support package